Fitting a car with aerodynamic styling — such as an aggressive front splitter, widened side skirts, a rear diffuser or a striking boot spoiler — instantly transforms the look and airflow management of your vehicle. However, anyone searching online for bodykits sees huge price differences for parts that appear identical. From bargain bumpers on auction sites to high‑end European brands such as Maxton Design, Rieger Tuning, Ingo Noak and RDX Racedesign, to exclusive autoclaved carbon components.
The price gap almost always comes down to the base material chosen: "Why is a cheap polyester (GRP) bodykit ultimately always false economy?", "What makes thermoformed ABS plastic so unrivalled in flexibility over speed bumps?" and "What is the exact difference between 'Wet Carbon' and 'Pre‑Preg Dry Carbon'?" In this technical engineering guide, the bodywork specialists at Wheels 'N Customs analyse properties such as fracture resistance, 3D laser‑scan OEM fitment, thermal shrinkage and TÜV safety requirements.
ABS (Acrylonitrile-Butadiene-Styrene) is exactly the same thermoplastic polymer that car manufacturers (OEMs) use to produce their original factory bumpers, grille elements and inner liners. ABS parts from top brands are manufactured using computer‑controlled vacuum forming (thermoforming) in heavy steel moulds:
ABS has a natural memory effect and high elastic elongation. Does a front splitter scrape over a steep car park ramp or speed bump? The material will flex and spring back to its original shape without immediately cracking or breaking.
Brands like Maxton Design and Rieger scan the original bodywork with advanced 3D lasers. The steel mould follows every contour and mounting clip of the OEM bumper to within 0.2 mm accuracy. No gaps, no tension, and no cutting on the ramp.
ABS parts are usually supplied ready to fit in Gloss Black, Textured Matt or Carbon‑Look. This saves hundreds of euros on pre‑preparation, primer and spray work at a bodyshop.
Carbon fibre is the pinnacle in motorsport and the supercar market. By bonding woven carbon threads with a resin matrix you create a composite that is lighter than aluminium and stronger than steel. Within the carbon world there is, however, a huge quality difference between Wet Carbon and Dry Carbon (Pre‑Preg):
Production: Dry carbon fibre mats are laid by hand into an open mould, after which liquid epoxy resin is worked in with a roller or brush. Often only the top layer is carbon, while the core is filled with cheap fibreglass.
Disadvantages: Excess resin makes the part heavier. Microscopic air bubbles can become trapped and with cheap resin types the topcoat yellows after a few summers under UV sunlight.
Suitable for: Affordable styling upgrades where the visual carbon weave is the main priority.
Production: The carbon fibres are pre-impregnated in the factory with an exact amount of epoxy resin (Pre-Preg). The part is vacuum-sealed in a pressure vessel (autoclave) and cured under extreme heat and atmospheric overpressure.
Advantages: Zero excess resin, zero entrapped air and a weight saving of up to 70% compared to ABS. Offers extreme structural stiffness for aerodynamic downforce at high speeds.
Suitable for: High-end supercars, track projects and demanding performance cars.
GFK (Glasfaserverstärkter Kunststoff), commonly known as fibreglass or polyester, is one of the oldest composite materials. Although it remains popular with budget manufacturers due to the extremely low startup costs (moulds can be cheaply made from plaster or wood), fitting to modern road cars almost always leads to major disappointment:
| Property | ABS Plastic | Pre-Preg Dry Carbon | Polyester (GFK) |
|---|---|---|---|
| Impact behaviour at kerbs | Springs elastically (bends) | Very stiff; extremely tough | Brittle; cracks & shatters immediately |
| Fit & Finish | 100% OEM 3D laser scan | Excellent mould precision | Fair to poor (lots of rework) |
| Paintwork Required? | No (Gloss Black ready straight away) | No (supplied with clear UV lacquer) | Yes, always sand, prime & paint |
| Weight class | Average (comparable to OEM) | Ultra-light (up to 70% lighter) | Heavy (thick resin layers) |
| Thermal stability (Sun) | Stable up to > 85°C | Stable up to > 150°C | Warps; waves in the paint |
| TÜV \/ ABE Approval | Standard TÜV \/ ABE included | Material certificates | Rarely approved (splinter hazard) |
A front splitter coming loose on the German Autobahn at 200 km/u can have fatal consequences for you and following traffic. Therefore the technicians at Wheels 'N Customs fit body parts strictly according to the official TÜV NORD guidelines:
Don't fancy faffing about on the driveway with jacks and sealant cartridges? In our professional workshop at Riddererf in Nijkerk our experienced fitters mount front splitters, side skirts, diffusers and spoilers on 2 to 5 cars daily. We fit them scratch-free on the lift according to the strict German TÜV NORD safety guidelines, including professional blind rivets, bolted connections and industrial body sealant.
Not sure which material suits your driving style best, or want to know which splitter is immediately available from our stock for your model? Our bodywork specialists will gladly advise you personally.
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